Hi Roger,
I dont know why this is happening. I will get with our chief chemist to see what the reason for this would be.
Can I ask why youre even pressure casting it to begin with? Ive used it in many small molds like what you show in the picture and get them to be bubble free. If youre careful about mixing, you might have a couple of bubbles when you pour, but they generally rise to the top and pop on their own.
I generally only pressure cast clear polyurethane resin where it cures so quickly that I dont have enough time to get the bubbles out.